Swisspacer has unveiled its latest innovation for insulating glass manufacturing: Frame:racer, a fully automated system designed to streamline spacer frame production and significantly improve manufacturing efficiency. Developed in collaboration with an established OEM partner, the new solution addresses the growing industry demand for faster, more reliable and highly automated insulating glass production processes.

As insulating glass manufacturers face increasing pressure to optimise production within limited factory space while maintaining consistent quality, automation is becoming a key strategic tool. The Frame:racer system enables manufacturers to stabilise processes, reduce manual labour and allow skilled operators to focus on more specialised tasks that require technical expertise.

The system manages the entire spacer frame production process through a series of precisely coordinated stations. Swisspacer spacer bars are automatically guided from profile feeding and frame assembly to filling, ensuring a seamless and continuous insertion workflow. A dynamic storage system for spacer bars and corner keys further enhances the process by enabling uninterrupted frame production and simplified order handling.

One of the most significant advantages of the system is its efficiency. Depending on the production setup, only one operator is required, compared to as many as four workers typically needed in manual frame assembly. The system is designed to operate autonomously for several hours, supporting higher productivity while lowering operational effort.

The name Frame:racer reflects the system’s purpose. “Frame” refers to the finished spacer frame, while “Racer” highlights the machine’s ability to achieve cycle times of less than 20 seconds while maintaining precision and reliability. High cycle speeds help reduce downtime, minimise rework and create stable production conditions, particularly for large-scale insulating glass manufacturers handling high volumes.