Nikolaus SORG has made a significant breakthrough in the glass production industry with the integration of radar technology for measuring glass levels.
This advancement has not only improved accuracy but has also enhanced production efficiency to the highest standards. The precision in measuring glass levels is crucial, especially in sensitive processes like the narrow-neck press-blow method, where even minor inaccuracies can lead to substantial errors and increased loss rates.
While radar technology is being utilized in various industries, its application in measuring glass levels is a groundbreaking development for SORG and the glass manufacturing sector as a whole. With a measuring accuracy of +/- 0.1mm, this contact-free method sets a new benchmark for precision without the need for any mechanical components.
The radar measurement system is designed to withstand the harsh conditions of glass production environments. It features a water-cooled and fully sealed unit placed above the target measurement area, with a specially designed disc shielding the opening to allow for accurate distance measurement between the glass surface and the radar sensor. This design ensures the system remains unaffected by the extreme heat and dust commonly found in glass manufacturing facilities.
One of the key advantages of this system is its flexibility in positioning the measuring point to meet specific operating requirements and environmental conditions. Additionally, the technology is inherently safe, as it does not emit any harmful radiometric emissions, making it a secure choice for all types of glass production, regardless of the glass color being manufactured.
In addition to its technical and operational benefits, the radar-based glass level measurement system offers economic advantages. It boasts low installation costs and minimal ongoing maintenance requirements. The system’s design allows for remote servicing, enhancing usability and efficiency. Furthermore, its compatibility and retrofitting capabilities enable seamless integration into existing production and control systems, making it a cost-effective solution for glass manufacturing facilities looking to upgrade to advanced technology.
Overall, Nikolaus SORG’s incorporation of radar technology for measuring glass levels represents a significant step forward in the glass production industry, setting new standards for precision, efficiency, and economic viability. This innovative technology is poised to revolutionize glass manufacturing processes and drive the industry towards greater success and sustainability.
Source: Sorg with additional information added by GlassBalkan
