Glass manufacturing is a delicate process that demands precise control over various parameters to ensure optimal production outcomes. Among these, maintaining a constant glass level in the melting end stands out as a critical factor influencing furnace operation stability and gob weight control.
In this context, the HORN HRD-BEAM emerges as a game-changer by offering high measuring accuracy and reliable glass level control capabilities.
The HORN HRD-BEAM is designed to seamlessly integrate with common charging machines, enabling precise glass level control without the need for extensive maintenance. Its installation flexibility, whether as a stand-alone unit or integrated into a HORN control cabinet, coupled with a touchscreen evaluation computer, ensures a user-friendly experience for operators. Moreover, the absence of mechanical moving parts minimizes maintenance requirements, enhancing operational efficiency.
Key Features of the HORN HRD-BEAM include:
– Simple opening for measurement in the distributor/working end crown
– Easy installation without welding
– Network connectivity for remote access
– Measurement independence from glass color
– Minimal maintenance needs
– No special housing or safety fences required
– Immunity to cooling air effects
– No spill air necessary for operation
The measuring procedure of the HORN HRD-BEAM relies on a water-cooled radar sensor that functions as both a transmitter and receiver module. Radar waves emitted towards the glass surface are reflected back, allowing for precise calculation of the glass level based on wave emission and reflection times.
For installation, the device can be placed atop the distributor or forehearth in a container glass furnace or on the working end in a float glass furnace. HORN recommends an 80-millimeter open hole (protected by a ceramic plate) for the radar sensor’s measurements, although other hole configurations can be accommodated after detailed assessment.
Technical Specifications of the HRD-BEAM:
– Measurement accuracy: +- 0.1 millimeter or better at a 2-meter distance between the sensor and glass surface
– Maximum ambient temperature: 250 degrees Celsius
– Cooling water requirement: 4-5 liters per minute
In conclusion, the HORN HRD-BEAM stands as a reliable solution for enhancing glass melting process control, ensuring consistent glass levels, and optimizing furnace performance. With its advanced features and precise measurement capabilities, it exemplifies a key tool for achieving operational excellence in glass manufacturing facilities.
Source: Horn Glass with additional information added by GlassBalkan
