UKO Glass has strengthened its insulated glass unit (IGU) manufacturing capabilities with the installation of a new LIVA 1-LCYM-S 25-321/6 production line, marking a significant step forward in automation, efficiency and output capacity.

The newly installed system is designed to optimise almost every stage of IGU production, delivering operating speeds reported to be up to three times faster than previous processes. The upgrade enables daily production capacity of up to 500m², while accommodating glass thicknesses from 3mm to 19mm and supporting triple-glazed configurations up to 70mm thick. Oversized units up to 3.2 x 2.5 metres can also be processed thanks to an integrated tilt table, expanding the company’s flexibility for large architectural glazing projects.

A key feature of the new line is its automated gas-filling technology. Unlike conventional systems that require manual filling after assembly, the integrated press uses built-in calculations to complete gas filling inside the production cycle. This removes an additional handling stage, reduces labour input, and ensures units exit the press ready for sealing, supporting faster throughput while maintaining consistent quality standards.

The line also incorporates intelligent detection systems capable of recognising coated glass and confirming correct orientation before processing. This automated verification minimises the risk of human error and helps ensure smoother workflow continuity across the factory floor.

With the new machinery handling nearly the entire IGU assembly process, excluding final sealing, UKO Glass has reduced reliance on multiple standalone machines. The resulting floor-space efficiency has allowed the company to expand its dispatch area, supporting increased daily output as demand grows.

Commenting on the investment, Production Manager Tony McAspurn described the system as a major leap forward, highlighting improvements in speed, precision and workflow efficiency. The upgrade aligns with broader industry trends toward greater automation and high-volume manufacturing in IGU production, enabling manufacturers to meet rising demand for higher-performance glazing solutions in both commercial and residential sectors