Laminated safety glass (LSG) plays a critical role in modern construction, combining multiple glass panes with a tear-resistant interlayer, typically polyvinyl butyral (PVB), to enhance safety and structural integrity. Widely used in façades, public buildings and high-traffic environments, LSG demands precise, high-quality processing to ensure both performance and aesthetics.

To meet these requirements, systron GmbH has developed advanced processing solutions through its pro, proHD and proMDH machine lines. These systems are specifically engineered for flat glass processing, including coated and laminated glass, delivering automation, consistency and efficiency.

At the core of the technology is systron’s patented water cushion system, which enables contact-free glass handling. Instead of mechanical clamping, the glass is supported by a uniform water film surrounding the tool. This significantly reduces the risk of surface damage, making it ideal for sensitive or coated glass types while maintaining high precision throughout the process.

The machines also feature an open design that enhances operational reliability. During processing, residues such as film particles, grinding dust and glass fragments are allowed to fall directly onto the machine base. These are then transported to an integrated water treatment system, where contaminants are removed. This approach prevents build-up within the system, ensuring stable, continuous operation with minimal maintenance interruptions.

Efficiency is further improved through high material removal rates achieved in a single pass. This capability is particularly beneficial when working with thick laminated glass, as it reduces overall processing time while lowering energy consumption and tool wear.

For more complex geometries, the proHD and proMDH models incorporate automated waterjet cutting technology. As a cold cutting method, waterjet processing eliminates thermal and mechanical stress on both the glass and its interlayer. The result is clean, accurate cuts, even for intricate shapes, without the need for additional finishing or rework.