In the realm of manufacturing, time is a precious commodity that can significantly impact productivity and profitability. Recognizing this, Winkhaus UK has introduced the innovative aluPilot fitting system, specifically designed to revolutionize the production process of aluminium windows.
This cutting-edge system has been engineered to help aluminium fabricators save valuable time, with potential time savings of up to 10 minutes per window compared to traditional systems available in the market.
The efficacy of the aluPilot system in reducing production time has been substantiated through rigorous testing conducted by Winkhaus with manufacturers during the system’s development and subsequent roll-out to European systems houses. When extrapolated over weekly production volumes, the cumulative time savings become even more pronounced, underscoring the significant impact of this innovative solution on operational efficiency.
So, what sets Winkhaus UK’s aluPilot apart and enables this remarkable 10-minute time-saving? The answer lies in three fundamental concepts that form the core of our approach:
1. Fastening Concept: By leveraging an innovative fastening concept that integrates ‘clamp and clip’ technologies, the assembly efficiency is optimized. This approach eliminates the need for time-consuming upstream processes like punching and cutting connecting rods to length. The result is a streamlined fabrication process, with sash components seamlessly connected using standardized drive rods.
2. Tooling Concept: Simplifying installation procedures is at the heart of the aluPilot system. With a streamlined tooling concept that requires only two tools – a screwdriver and an installation lever – manufacturers can effortlessly install and adjust components. This simplicity not only reduces the reliance on costly punching tools but also enhances operational efficiency.
3. Handling Concept: The comprehensive handling concept ensures that components arrive pre-assembled and tailored to the manufacturer’s specifications, significantly reducing handling effort during fabrication. With up to 25% fewer fittings needed due to pre-installed components, fabricators can expedite product replenishment and optimize production efficiency.
The culmination of these three concepts results in a system that is not only efficient but also production-friendly, enhancing time savings and boosting overall productivity. Moreover, the aluPilot system offers a range of custom accessory components that provide greater design flexibility to meet evolving customer requirements.
For instance, the aluPilot cushioned turn limiter enhances window safety by braking the sash in the turn position, reducing the risk of windows slamming open or shut. The aluPilot ventilation shear offers adjustable ventilation up to 90 degrees, while the aluPilot locking force optimiser reduces tilt and turn locking forces, particularly beneficial for high sash weights and those with a low handle position.
In addition to efficiency gains, the aluPilot system boasts impressive weight capabilities, catering to diverse applications. With support for sash weights ranging from 130kg to 300kg, this versatile system can adapt to a wide array of needs.
Alastair Wheeler, Winkhaus UK’s Aluminium Systems Manager, emphasizes the company’s commitment to collaboration and customization. By working closely with system houses to understand their specific requirements, Winkhaus ensures that each partner benefits from a tailored window solution that not only saves precious production time but also enhances operational efficacy.
In conclusion, Winkhaus UK’s aluPilot fitting system stands as a testament to innovation and efficiency in manufacturing. With its time-saving features, customizable components, and robust design, aluPilot is poised to redefine the production landscape for aluminium windows, empowering manufacturers to streamline operations and drive greater success in the competitive market.
Source:Winkhaus with additional information added by GlassBalkan
