To meet these growing needs, LiSEC has introduced the MaxLam S3360 Premium glass laminating system—a state-of-the-art solution that significantly enhances production efficiency while ensuring superior quality.

Automation at Its Best

One of the standout features of the LiSEC MaxLam S3360 is its advanced automation capabilities. Traditional glass laminating processes often involve labor-intensive tasks, such as laying the interlayer film and meticulously removing any excess material. These manual processes not only demand significant time and labor but also introduce the risk of human error, which can compromise the overall quality of the finished product. The MaxLam S3360 effectively addresses these challenges by automating these crucial steps.

With the ability to apply the interlayers automatically, the system significantly reduces the potential for inconsistencies and defects. This precision ensures that every laminate meets the highest standards of quality, resulting in glass that not only looks impeccable but also possesses enhanced structural integrity. By minimizing human intervention, companies can streamline their operations, allowing employees to focus on more complex and strategic tasks.

Efficiency Without Compromising Quality

In today’s competitive market, efficiency is paramount. The LiSEC MaxLam S3360’s automated processes allow for faster production cycles, which is a game changer for manufacturers looking to increase output without sacrificing quality. The system not only speeds up production times but also minimizes waste—an essential consideration in an industry where material costs can be significant.

Furthermore, with real-time monitoring and advanced software integration, manufacturers can optimize their production workflows and quickly adapt to changing demands. This flexibility makes the MaxLam S3360 not only a cost-effective solution but also a future-proof investment that can grow with the needs of the business.

Sustainability and Market Competitiveness

As the glass industry grapples with increasing scrutiny over sustainability, the LiSEC MaxLam S3360 also stands out for its environmentally conscious design. By optimizing material usage and minimizing waste through its automated processes, the system contributes to a more sustainable manufacturing model. Companies that adopt this technology position themselves as leaders in an industry that increasingly values eco-friendly practices.

Moreover, the flexibility and efficiency of the MaxLam S3360 enhance a manufacturer’s competitive edge. With the ability to produce laminated glass quickly and reliably, businesses can respond to customer demands more effectively, pursue new market opportunities, and establish a reputation for quality and innovation.

The LiSEC MaxLam S3360 Premium glass laminating system represents a significant technological advancement in the glass manufacturing industry. Through its automation capabilities, the system not only streamlines production but also enhances the quality of laminated glass. As manufacturers seek to improve efficiency and sustainability, investing in advanced solutions like the MaxLam S3360 ensures that they remain competitive in a rapidly changing market. Embracing this technology is not just a step forward in production capabilities; it is a commitment to quality excellence and operational sustainability.

Source:LiSEC Austria GmbH with additional information added by GlassBalkan

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Historically, measuring glass bows has been a manual, time-consuming process, leaving room for errors and limited insight into the full scope of deflections. However, Softsolution’s innovative BowScanner system is revolutionizing this workflow, providing a fully automated, non-contact solution that delivers real-time, comprehensive data to prevent costly laminated glass failures.

Traditionally, facilities have had to rely on manual measurements to gauge the bow in their glass products. This approach is not only labor-intensive but also prone to inconsistencies, making it challenging to pinpoint the root causes of bowing issues. Softsolution recognized the need for a more efficient, data-driven solution, which led to the development of the BowScanner.

The BowScanner is a game-changing technology that measures the bow in real-time as the glass moves along a conveyor, providing a detailed map of all deflections and specific bow values along various edges and diagonals. This automated, non-contact system eliminates the need for manual measurements, streamlining the quality control process and reducing the risk of human error.

Beyond real-time monitoring, the BowScanner also stores all measurement data for further analysis. This comprehensive data set empowers facilities to identify and address the root causes of bowing, whether it’s due to manufacturing processes, handling, or other factors. By addressing these issues proactively, glass manufacturers and fabricators can prevent the significant costs and failures associated with laminated units, including adhesion problems and breakage.

The key benefits of the BowScanner system are clear:

1. Fully Automated: The non-contact, automated solution eliminates the need for manual measurements, improving efficiency and consistency.
2. Real-Time Measurements: The system provides a detailed, real-time map of all deflections, allowing for immediate identification and correction of bowing issues.
3. Comprehensive Data: The BowScanner offers specific bow values along various edges and diagonals, and stores all measurement data for further analysis and optimization.
4. Cost Efficiency: By preventing adhesion issues and breakage, the BowScanner helps avoid the substantial costs and failures associated with laminated units.

Softsolution’s BowScanner represents a significant leap forward in maintaining the integrity and performance of laminated glass. By providing a fully automated, data-driven solution, this innovative technology empowers glass manufacturers and fabricators to optimize their production processes, reduce downtime, and deliver the highest-quality laminated glass products to their customers.

Source:  Softsolution with additional information added by GlassBalkan

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The latest project, a comprehensive upgrade of FLACHGLAS’s 50-year-old lamination line at its Wernberg site in Bavaria, Germany, has propelled the company’s efficiency and automation to new heights.

A Culture of Continuous Improvement
FLACHGLAS has long been committed to staying at the forefront of glass processing technology. The company’s culture of operational excellence has driven it to continuously invest in emerging technologies across its three German locations. Glaston, a trusted partner in this journey, has been instrumental in supplying the equipment and expertise to support FLACHGLAS’s modernization initiatives.

The Lamination Line Upgrade: Embracing Efficiency and Sustainability
The focus of the latest project was FLACHGLAS’s venerable lamination line, a cornerstone of its operations since the 1970s. The goal was to upgrade the line with Glaston’s ProL technology, enabling the company to meet efficiency and sustainability standards while preserving the line’s unique capabilities in producing specialized glass products.

Overcoming Challenges, Achieving Success
Upgrading the longstanding lamination line was no easy feat. FLACHGLAS had developed a vast portfolio of specialized glass products on this line, requiring considerable expertise. The company was determined to ensure that the quality of these specialized products would not be compromised after the upgrade.

The upgrade process involved replacing the old heating chambers and press rollers with a single heating chamber and roller pair, along with the addition of a reporting system and thermoscanner. Despite the complexity, the line was back in full operation in just 15 days, including operator training and a successful acceptance test with specialized products.

Empowering Employees, Enhancing Efficiency, and Saving Energy
The upgraded lamination line has delivered tangible benefits to FLACHGLAS. The “split drive” feature, a key innovation of the Glaston ProL technology, has enabled the line to process sandwiches with slightly different thicknesses seamlessly, improving productivity and reducing employee intervention.

Furthermore, the automation of process parameter settings has significantly reduced the need for manual input, allowing employees to focus on more value-added tasks. This, in turn, has contributed to energy savings and enhanced overall efficiency.

Forging Ahead with a Shared Vision
The successful upgrade of FLACHGLAS’s lamination line is a testament to the enduring partnership between the company and Glaston. By continuously investing in cutting-edge technologies and modernizing their operations, FLACHGLAS and Glaston are setting new benchmarks for the glass processing industry, driving efficiency, sustainability, and innovation.

Source: FLACHGLAS with additional information added by GlassBalkan

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The revolutionary LiSEC Lamination Line, equipped with the groundbreaking Speed Assembling Mode. This cutting-edge technology transforms the production process of laminated glass, offering unprecedented efficiency, speed, and precision. Step into the future of glass manufacturing and witness the power of LiSEC machines in action. Watch the captivating video below and prepare to be amazed.

Witness the Power of Speed Assembling Mode

The Speed Assembling Mode is a game-changer in the world of laminated glass production. LiSEC machines incorporate advanced automation and intelligent features, optimizing every step of the assembly process. This innovative mode revolutionizes the way laminated glass is manufactured, ensuring faster production cycles without compromising on quality.

With the Speed Assembling Mode, LiSEC machines achieve unparalleled levels of efficiency and productivity. By streamlining and automating the assembly process, production timelines are significantly reduced, allowing for higher output rates. Experience faster turnarounds, increased capacity, and improved profitability with the cutting-edge technology of LiSEC.

LiSEC machines are renowned for their precision engineering, ensuring the highest quality laminated glass products. The Speed Assembling Mode further enhances this precision, guaranteeing flawless results with every production run. From aligning glass layers to applying interlayers, the automated assembly process ensures consistent accuracy, minimizing errors and rework.

Watch the Captivating Video

To truly grasp the power and potential of the Speed Assembling Mode, we invite you to watch the captivating video showcasing the LiSEC Lamination Line. Witness the seamless operation, the remarkable speed, and the precision of this cutting-edge technology. See for yourself how LiSEC machines are revolutionizing the laminated glass production industry.

Source: LiSEC Austria GmbH with additional information added by GlassBalkan

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Latest innovation in laminated glass production – the LiSEC PlusLam. With its state-of-the-art machinery and advanced lamination technology, the PlusLam sets new benchmarks in efficiency and quality. Designed to cater to various industrial applications, this modular machine promises exceptional results for interior processing, roofing, railings, multi-layered laminates, and even façade units.

Unleashing Intelligent Lamination: Exploring the PlusLam’s Structural Excellence

The PlusLam boasts a meticulously crafted structure that encompasses all the necessary machines for the seamless production of high-quality laminated glass sheets. From the loading process before the washing stage to the final removal after pre-lamination, these machines combine to form a highly adaptable and sophisticated assembly line. Whether configured in a straight running direction or a U-shape, the PlusLam offers flexibility to suit diverse production needs. Moreover, LiSEC provides optional components like the climatic chamber and autoclave, ensuring a comprehensive investment solution. Notably, the single-level climatic chamber eliminates complex structural requirements, distributing the weight of the foil magazine evenly across the floor.

A Closer Look at the PlusLam’s Seamless Workflow

The PlusLam simplifies the lamination process, offering both manual and automatic loading options. After the thorough washing process, the first glass sheet is automatically aligned with the reference edge on the positioning table. With utmost precision, the sheet is then placed in the assembly area by the advanced lift-over unit. Simultaneously, the foil is positioned on the sheet and trimmed to length, either manually or via full automation. Meanwhile, the lift-over unit ensures the precise alignment of the cover sheet, allowing for automated glass edge alignment and manual alignment for internal processing, such as drilled holes.

For utmost efficiency, the foil can be trimmed manually or automatically using the intelligently designed automatic foil edger. This allows for the simultaneous assembly of the next laminate during the trimming process. Thanks to these automated solutions, a single operator can efficiently manage the assembly area. Furthermore, a foil shuttle is available to support the operator during manual foil application, significantly reducing wastage.

Once assembled, the laminate undergoes automatic thermal treatment and pressing in the pre-laminator, which serves as the heart of the entire line. The foil is heated using a precise combination of infrared radiation and convection, automatically adjusted to suit the specific glass type. For narrower sheets, eco radiant heaters are employed to minimize energy consumption and prevent overheating. The pressing process, enhanced by servo spindles instead of hydraulic or pneumatic presses, ensures perfect parallelism even with complex shapes. The entire operation is efficiently controlled through automatic recipe adjustment. Finally, the fully pressed laminate is loaded onto the autoclave rack in the discharge area.

The PlusLam excels in handling smaller sheet formats, thanks to its split drives in the assembly area. This capability enables highly efficient processing, even on larger lines, ensuring productivity and precision across the board.

Who Can Benefit from the PlusLam?

The PlusLam is specifically designed to meet the demands of industrial applications, featuring a modular design that accommodates various glass sizes and options. It is the ideal choice for glass processors specializing in top-quality interior processing, roofing, railings, multi-layered laminates, and façade units. With its exceptional versatility, the PlusLam is ready to revolutionize the lamination process for a wide range of industries.

Unveiling the Advantages of the PlusLam

The PlusLam presents numerous advantages, including unparalleled productivity with minimal labor input, outstanding quality, and rapid return on investment. With its extensive configuration options, the PlusLam can be tailored precisely to each customer’s requirements.

Drawing on LiSEC’s decades of experience with CMI and Armatech technology, the PlusLam represents the pinnacle of intelligent laminating machines. It introduces “Speed Assembling,” a rapid assembly process facilitated by separate drives, in combination with automatic foil rough cutting. This unique combination ensures incredibly short cycles in the assembly area. Moreover, the use of infrared and convection for foil heating maintains this efficiency throughout the pre-laminating process. With these advanced technologies, the PlusLam can achieve an impressive production rate of up to 50 laminates per hour.

Apart from speed, the PlusLam offers exceptional cost efficiency. The automated foil handling, including foil application, rough cutting, and trimming, allows the machine to be operated by a single operator in the assembly area. Furthermore, the PlusLam leads the market in energy cost savings, thanks to its low air-conditioning requirements enabled by the single-storey climatic chamber. The pre-laminator’s eco radiant heaters and rapid heating time contribute to further energy efficiency.

With the PlusLam, speed, cost efficiency, and high quality are no longer mutually exclusive. Its precise assembly ensures customer satisfaction, while automated processes reduce operator errors and the potential introduction of foreign objects into the laminates. The final product quality is guaranteed through pre-lamination, which includes precise tempering of the foil and parallel, reliable pressing facilitated by the unique servo spindles. For the most demanding applications, the PlusLam offers fully automatic pre-lamination with a double press.

Standard Functions and Optional Enhancements

The PlusLam comes equipped with several standard functions, including a high-quality low-e horizontal washing machine with six brushes, a precise positioning table, and a lift-over unit for maximum accuracy. It also features three foil rolls directly above the line, a pre-laminator with convection and infrared heater, and a servo spindle press for exceptional precision, even with complex shapes. Automatic recipe adjustment in the pre-laminator further streamlines the operation.

Additional optional features can be added to enhance the PlusLam’s capabilities, such as Speed Assembling (split drives) for efficient production of smaller formats, automatic foil rough cutting, automatic foil application, automatic foil trimming at all four edges, six foil rolls directly above the line, a paternoster for foil rolls, a foil shuttle for improved handling and reduced wastage, eco radiant heaters in the pre-laminator, a pre-laminator design with a double press, automated data transfer to higher-level planning systems, and the provision of the climatic chamber and autoclave.

Source: LiSEC Austria GmbH with additional information added by GlassBalkan

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