This marks another important milestone for Horn, solidifying its position as a key player in the global glass industry.

The end-fired melting furnace is designed with a substantial melting area of 46 m2 and boasts a maximum daily output capacity of 120 tons per day (tpd). This robust design ensures efficient and reliable production of high-quality glass products.

The furnace will be equipped with three forehearths, enabling the production of container glass in a versatile range of colors, specifically flint, amber, and green. This multi-color capability allows the facility to cater to diverse market demands and offers greater flexibility in its product offerings.

Beyond the furnace itself, Horn will provide a comprehensive package encompassing design, engineering, equipment, and supervision of the construction works. This turnkey approach ensures a seamless and efficient project execution, minimizing potential disruptions and maximizing the facility’s operational readiness.

In line with a growing industry focus on sustainability, the furnace will incorporate several Horn E-Fusion Power Boosting systems strategically installed in the bottom of the melting tank. These systems are designed to reduce CO2 emissions during the glass melting process, contributing to a more environmentally friendly operation.

Further enhancing operational efficiency and product quality, the furnace will also feature the proven Horn HRD-BEAM. This innovative system utilizes contactless technology to measure the glass level with exceptional accuracy, maintaining a precision of +/- 0.1 mm. This precise measurement capability contributes to consistent glass quality and reduces waste.

The new glass manufacturing facility in Ashgabat is scheduled to commence operations in the third quarter of 2025. This project underscores Horn’s commitment to providing cutting-edge technology and comprehensive solutions to the glass industry, facilitating the production of high-quality glass products while promoting sustainable practices. The company’s expertise and integrated approach make them a valuable partner for companies looking to establish or expand their glass manufacturing capabilities.

Source: Horn with additional information added by GlassBalkan

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Horn, a recognized leader in flat glass equipment manufacturing, will be supplying a state-of-the-art solar glass furnace to Glass Technology’s new production facility in the United Arab Emirates (UAE).

Source: Glass Technology with additional information added by GlassBalkan

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This partnership involves the supply and installation of a cutting-edge, energy-efficient glass melting furnace equipped with three forehearths for Ambev’s new container glass plant in Carambeí, Brazil.

This project represents a considerable milestone, marking the *third* furnace HORN has provided to Ambev, a testament to the enduring trust and successful partnership between the two companies. The continued collaboration highlights HORN’s commitment to delivering high-quality, sustainable solutions to the beverage industry and Ambev’s dedication to investing in advanced manufacturing capabilities.

The new furnace will play a crucial role in producing glass containers for Ambev’s portfolio of iconic brands, including Stella Artois, Beck’s, and Spaten, supporting breweries across Brazil. The facility’s emphasis on energy efficiency underscores Ambev’s commitment to environmental sustainability and aligns perfectly with HORN’s focus on developing environmentally responsible technologies.

Construction at the Carambeí site is progressing rapidly. Beginning in late January, HORN’s experienced team of engineers and technicians will be on-site to oversee and support the installation process, ensuring a seamless and efficient integration of the new furnace. Their expertise will be crucial in guaranteeing optimal performance and minimizing downtime.

HORN is confident in delivering a successful project, further strengthening its partnership with Ambev. This collaboration showcases the mutual dedication to innovation and sustainability within the container glass industry, setting a benchmark for future advancements in environmentally conscious glass production. The project’s successful completion will not only enhance Ambev’s production capacity but also contribute to a more sustainable future for the beverage industry in Brazil and beyond.

Source: Horn Glass Industries with additional information added by GlassBalkan

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This cutting-edge technology utilizes radar technology for contactless measurement, guaranteeing precise control and enhanced efficiency in glass melting processes.

Maintaining a constant glass level is crucial for smooth operation in glass furnaces. Fluctuations can disrupt the furnace’s stability and significantly impact gob weight, ultimately affecting the quality of the final product. The HORN HRD-BEAM system tackles this challenge head-on, offering exceptional accuracy of +/- 0.1 mm or better. This level of precision allows for precise control of the glass level, seamlessly integrating with all common charging machines.

The benefits of HORN’s contactless approach extend beyond accuracy. The system minimizes maintenance requirements due to the absence of mechanical moving parts, leading to reduced downtime and operational costs. Furthermore, the radar technology is unaffected by factors like glass color, cooling air, or the need for spill air, further simplifying operation and maximizing efficiency.

Key Features of the HORN HRD-BEAM System:

Contactless Measurement: Eliminates the need for physical contact, ensuring accurate measurement without compromising glass integrity.
Simple Installation: Easy integration into existing furnace systems, requiring no welding, for a streamlined installation process.
Network Connectivity: Remote access capabilities for convenient monitoring and system management.
Minimal Maintenance: Reduced maintenance demands due to the lack of moving parts, minimizing downtime and operational costs.
Versatility: Adaptable to both container and float glass furnaces, providing a universal solution for various applications.

The HRD-BEAM system has already gained significant traction within the industry, with seven units sold in 2023 and four more in 2024. This rapid adoption showcases the industry’s confidence in HORN’s technology and its ability to deliver tangible improvements in efficiency and production quality.

HORN invites you to experience the transformative power of radar measurement technology at glasstec 2024. Join us to learn how the HRD-BEAM system can optimize your furnace operations, enhance glass quality, and drive profitability for your business.

Source:Horn Glass Industries with additional information added by GlassBalkan

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HORN Glass Industries exemplifies this principle with its extensive network of subsidiary companies located across the globe. With operations in China, Malaysia, India, Croatia, Ukraine, the Czech Republic, and Brazil, HORN ensures that it can provide timely support and services to its customers, no matter where they are located.

Despite this global presence, HORN Glass Industries maintains a strong operational hub at its headquarters in Plössberg, located in the picturesque Bavarian Upper Palatinate region of Germany. Here, approximately 90 percent of the company’s products are manufactured and exported to over 75 countries worldwide. This strategic approach allows HORN to leverage its central location while still meeting the diverse needs of its international clientele.

A Comprehensive Overview

To gain a deeper understanding of HORN Glass Industries, a bird’s eye view of the company premises reveals the intricate layout and functionality of its facilities. A recent video showcases the various departments housed within the buildings, illustrating the seamless integration of engineering, production, and administrative functions. This visual representation not only highlights the scale of HORN’s operations but also emphasizes its commitment to quality and innovation.

The company’s focus on research and development is evident in its state-of-the-art facilities, where skilled professionals work diligently to advance glass manufacturing technologies. HORN’s investment in cutting-edge machinery and processes ensures that it remains at the forefront of the industry, providing customers with high-quality products that meet the evolving demands of the market.

Global Reach with Local Expertise

HORN Glass Industries’ subsidiaries play a crucial role in enhancing the company’s global reach. Each location is staffed with local experts who understand the specific needs and preferences of their regional markets. This localized approach not only fosters strong relationships with clients but also enables HORN to respond swiftly to market changes and customer inquiries.

By strategically positioning its subsidiaries in key regions, HORN can effectively manage logistics and supply chains, minimizing lead times and ensuring that customers receive their products promptly. This responsiveness is a cornerstone of HORN’s business model, reinforcing its reputation as a reliable partner in the glass manufacturing sector.

Source:HORN Glass Industries with additional information added by GlassBalkan

The post HORN Glass Industries: Plößberg a Complete Overview appeared first on GlassBalkan.

September 2023 – For many young individuals, September signifies the commencement of a significant chapter in their lives as they embark on their vocational training journeys. The choice of the right training company lays the foundation for a prosperous career ahead, making this decision a pivotal one.

HORN, a renowned industry leader, is delighted to announce that this year, 12 exceptional young talents have chosen to commence their vocational training journey with us. These enthusiastic trainees are entering various specialized fields, as outlined below:

• Metalworkers in Construction Technology: 4 trainees
• Electronics Technicians in Industrial Technology: 4 trainees
• Architectural Draughtsmen: 2 trainees
• Technical System Planners for Supply and Equipment Technology: 1 trainee
• Office Management Assistant: 1 trainee

At the onset of their training, our CEO, Stephan Meindl, extended a warm and hearty welcome to these 12 young men and women, extending his best wishes for a fruitful and successful start to their journeys. The initiation of their training program not only covered essential organizational aspects but also included an in-depth tour of our various company facilities and departments, thoughtfully guided by our dedicated HORN youth and trainee representatives.

HORN takes immense pride in embracing the professionals of tomorrow into our team. We wholeheartedly wish these talented individuals a promising beginning in this new phase of their lives. Together, we look forward to shaping a bright and successful future.

Source: HORN with additional information added by GlassBalkan

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