This collaboration has culminated in the creation of a groundbreaking all-electric furnace, a pivotal development for the glass manufacturing sector aimed at drastically reducing carbon emissions.

Officially inaugurated on September 10, 2024, at Verallia’s facility in Cognac, France, the new furnace leverages the Prium® E-Melt technology developed by Fives. This innovative furnace represents a remarkable advancement in the production of both flint and extra-flint glass, designed specifically to accommodate the needs of flagship Cognac brands. With a production capacity of 180 tonnes of glass per day—equivalent to an astonishing 300,000 bottles—the Prium® E-Melt is hailed as the largest electric furnace in the glass packaging industry globally.

A Step Forward in Carbon Reduction

The environmental benefits of this new furnace are substantial. It is projected to reduce CO2 emissions by up to 60 percent, releasing only between 12,000 and 14,000 tonnes of CO2 annually—significantly lower than the 30,000 tonnes emitted by traditional gas furnaces. Not only does the Prium® E-Melt furnace contribute to a marked reduction in carbon footprint, but it also enhances energy efficiency, with approximately 95 percent of the energy utilized directly in the glass production process. This initiative received backing from ADEME, the French Agency for Ecological Transition, as part of the ‘France 2030’ investment plan, signifying its importance in the broader context of ecological progress.

A Game-Changing Collaboration

Patrice Lucas, CEO of the Verallia Group, expressed pride in the company’s pioneering role within this endeavor, stating, “It’s our 100 percent electric furnace, fully illustrating our CSR roadmap and ambitious investment plan to optimize energy consumption at our sites and develop low-carbon furnaces.” This development not only underscores Verallia’s commitment to sustainable practices but also marks a significant shift in industry standards for electric melting processes.

Guillaume Mehlman, President of Steel & Glass at Fives, echoed this sentiment, emphasizing the strategic importance of the partnership: “This is a strategic project for both Verallia and Fives as leaders in low carbon glass making technology. Our technology will be a game-changer for the industry as it enables the highest glass quality with the lowest energy input and minimum carbon emissions.”

Looking Ahead

The inauguration of the Prium® E-Melt furnace in Cognac signals a crucial advancement in the ongoing quest for decarbonization within the glass manufacturing sector. Both Verallia and Fives are committed to sustainable operations and continual innovation in their manufacturing processes. As the industry pivots towards greener practices, this collaboration sets a precedent for integrating advanced technologies that prioritize both quality and environmental responsibility.

As we look ahead, the efforts made by Verallia and Fives not only contribute to immediate sustainability goals but also serve as a beacon for future developments in environmentally friendly manufacturing practices across various industries. The implications of this project extend far beyond the walls of the Cognac plant, highlighting the potential for significant global impact in the fight against climate change.

Source:Verallia with additional information added by GlassBalkan

The post Verallia and Fives: Pioneering Sustainable Glass Manufacturing appeared first on GlassBalkan.

Known for its groundbreaking contributions to glass melting technologies, Forglass is proud to announce its upcoming International Training event. This exclusive conference, scheduled for October, is tailored to benefit glass technologists seeking to stay at the forefront of the industry.

Discover Cutting-Edge Topics in Glass Melting and Furnace Modelling

During this comprehensive training, participants will delve into a range of critical topics, including:

1. Computer Modelling of Melting Tank Currents
2. Optimizing Glass Quality and Energy Efficiency through Combustion Space Geometry
3. Harnessing Electric Boost in Hybrid Furnaces
4. Enhancing Product Quality through Improved Sand Dissolution and Fining Techniques

Join Us in Krakow, Poland: October 17-18, 2023

Immerse yourself in this transformative learning experience, taking place in the vibrant city of Krakow, Poland. The Forglass International Training is an unparalleled opportunity to network with industry experts, exchange insights, and elevate your glass manufacturing expertise.

Secure Your Spot Today

To register or obtain more information, visit www.forglass.eu and click on FG_InternationalTRAINING. Alternatively, contact us directly at kinga.horodek@forglass.eu or via WhatsApp at +48 517 252 006.

Training Fee and Inclusions

• Early Birds (Registration on or before June 20): 1,900 EUR net/person
• Registration after June 20: 2,000 EUR net/person

The training fee includes:

• Participation in technical sessions (in Krakow or online)
• Refreshments during session breaks
• Two lunches

Please note that the registration fee does not cover accommodation or travel expenses. Payments must be made based on the issued invoice. Cancellations made after registration but before September 15, 2023, will incur a charge of 200 EUR net. No refunds will be issued after this date.

Experience World-Class Comfort at Qubus Hotel Kraków

Our training venue, Qubus Hotel Kraków, offers exceptional amenities and convenience. Participants can take advantage of a special offer for discounted room rates by visiting www.qubushotel.com/hotel-krakow, selecting the desired dates and room type, and using the discount code “FORGLASS” when booking.

Source:  Forglass with additional information added by GlassBalkan

The post Forglass International: Empowering Glass Manufacturers through Specialized Training appeared first on GlassBalkan.