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		<title>Nur Alem: The Engineering Behind Astana’s 35,000 m² Glass Sphere</title>
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					<description><![CDATA[<p>When Nur Alem opened for EXPO 2017 in Astana, Kazakhstan, its 100-metre-high spherical form immediately became one of&#8230;</p>
<p>The post <a rel="nofollow" href="https://glassbalkan.com/news/nur-alem-the-engineering-behind-astanas-35000-m%c2%b2-glass-sphere/">Nur Alem: The Engineering Behind Astana’s 35,000 m² Glass Sphere</a> appeared first on <a rel="nofollow" href="https://glassbalkan.com">GlassBalkan</a>.</p>
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<p class="wp-block-paragraph">When Nur Alem opened for <strong>EXPO 2017 in Astana, Kazakhstan</strong>, its 100-metre-high spherical form immediately became one of the most recognizable buildings in the city. Designed by <strong><a href="https://www.smithgill.com/work/kazakhstan_pavilion_science_museum/" rel="nofollow noopener" target="_blank">Adrian Smith + Gordon Gill Architecture</a></strong>, the project was conceived around the theme of <em>Future Energy</em>. But beyond its visual impact, Nur Alem represents a significant achievement in <strong>glass engineering, façade design and environmental performance</strong>.</p>



<p class="wp-block-paragraph">The building measures approximately <strong>80 metres in diameter and 100 metres in height</strong>, with around <strong>24,000 m² of floor space across eight levels</strong>. Its defining feature is the façade: approximately <strong>4,600 individually engineered curved glass panels covering around 35,000 m²</strong>.</p>



<figure class="wp-block-image alignfull size-large"><img fetchpriority="high" decoding="async" width="1024" height="682" src="https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T101341.427.jpg" alt="" class="wp-image-24159" srcset="https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T101341.427.jpg 1024w, https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T101341.427.jpg 300w, https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T101341.427.jpg 150w, https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T101341.427.jpg 768w, https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T101341.427.jpg 332w, https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T101341.427.jpg 664w, https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T101341.427.jpg 688w, https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T101341.427.jpg 1044w, https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T101341.427.jpg 240w, https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T101341.427.jpg 600w, https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T101341.427.jpg 1280w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>



<p class="wp-block-paragraph">The objective was to create a <strong>smooth glass sphere</strong>, rather than a faceted structure assembled from flat panels. This required the development of <strong>double-curved glass</strong>, with individual units formed in three dimensions to follow the geometry of the building.</p>



<p class="wp-block-paragraph">Each panel was effectively a bespoke component. The glass was heated in specially developed ovens until it became sufficiently pliable to take the shape of a mould, before being gradually cooled to retain the required geometry. This manufacturing process was essential to achieving the continuous appearance of the façade.</p>



<figure class="wp-block-image alignfull size-large"><img decoding="async" width="1024" height="683" src="https://glassbalkan.com/wp-content/uploads/2026/08/expo2017_023-sm.jpg" alt="" class="wp-image-24152" srcset="https://glassbalkan.com/wp-content/uploads/2026/08/expo2017_023-sm.jpg 1024w, https://glassbalkan.com/wp-content/uploads/2026/08/expo2017_023-sm.jpg 300w, https://glassbalkan.com/wp-content/uploads/2026/08/expo2017_023-sm.jpg 150w, https://glassbalkan.com/wp-content/uploads/2026/08/expo2017_023-sm.jpg 768w, https://glassbalkan.com/wp-content/uploads/2026/08/expo2017_023-sm.jpg 332w, https://glassbalkan.com/wp-content/uploads/2026/08/expo2017_023-sm.jpg 664w, https://glassbalkan.com/wp-content/uploads/2026/08/expo2017_023-sm.jpg 688w, https://glassbalkan.com/wp-content/uploads/2026/08/expo2017_023-sm.jpg 1044w, https://glassbalkan.com/wp-content/uploads/2026/08/expo2017_023-sm.jpg 1400w, https://glassbalkan.com/wp-content/uploads/2026/08/expo2017_023-sm.jpg 240w, https://glassbalkan.com/wp-content/uploads/2026/08/expo2017_023-sm.jpg 600w, https://glassbalkan.com/wp-content/uploads/2026/08/expo2017_023-sm.jpg 1500w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>



<p class="wp-block-paragraph">The scale of the units added another level of complexity. Project information indicates approximately <strong>4,600 curved panes</strong>, with maximum panel dimensions of roughly <strong>3 × 6 metres</strong>. The glazing was produced as <strong>double-curved insulating glass units</strong>, incorporating a <strong>triple-silver coating</strong> and <strong>two-colour ceramic screen printing</strong>. A reported <strong>U-value of approximately 1.1 W/m²K</strong> demonstrates that thermal performance was considered alongside the architectural requirements.</p>



<p class="wp-block-paragraph">For a building with approximately 35,000 m² of glazing, solar performance could not be treated as a secondary consideration.</p>



<p class="wp-block-paragraph">The façade uses <strong>ultra-clear low-iron glass with low-E coating and ceramic frit</strong>. The frit pattern varies across the façade to assist with solar control while maintaining daylight and views. <strong>Guardian SunGuard SNX 50/23 HT</strong> was specified for the glazing, providing solar-control performance suited to the building&#8217;s extensive transparent envelope.</p>



<figure class="wp-block-image alignfull size-large"><img decoding="async" width="1024" height="683" src="https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T102119.470-1.jpg" alt="" class="wp-image-24164" srcset="https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T102119.470-1.jpg 1024w, https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T102119.470-1.jpg 300w, https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T102119.470-1.jpg 150w, https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T102119.470-1.jpg 768w, https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T102119.470-1.jpg 1536w, https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T102119.470-1.jpg 2048w, https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T102119.470-1.jpg 332w, https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T102119.470-1.jpg 664w, https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T102119.470-1.jpg 688w, https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T102119.470-1.jpg 1044w, https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T102119.470-1.jpg 1400w, https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T102119.470-1.jpg 1920w, https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T102119.470-1.jpg 240w, https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T102119.470-1.jpg 600w, https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T102119.470-1-scaled.jpg 2560w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>



<p class="wp-block-paragraph">The façade was therefore designed to perform a difficult balancing act: <strong>admit useful daylight, control glare, limit unwanted solar heat gain and maintain thermal efficiency</strong>.</p>



<p class="wp-block-paragraph">Nur Alem&#8217;s façade was also developed as an active component of the building&#8217;s energy concept.</p>



<p class="wp-block-paragraph">The design team used <strong>BIM and Rhino/Grasshopper</strong> to test different iterations of the building geometry, examining structural behaviour, daylight, energy consumption and solar exposure. This computational approach became particularly important for positioning the building-integrated photovoltaic system.</p>



<figure class="wp-block-image alignfull size-large"><img loading="lazy" decoding="async" width="1024" height="683" src="https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T101250.841.jpg" alt="" class="wp-image-24156" srcset="https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T101250.841.jpg 1024w, https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T101250.841.jpg 300w, https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T101250.841.jpg 150w, https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T101250.841.jpg 768w, https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T101250.841.jpg 332w, https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T101250.841.jpg 664w, https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T101250.841.jpg 688w, https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T101250.841.jpg 1044w, https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T101250.841.jpg 1400w, https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T101250.841.jpg 240w, https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T101250.841.jpg 600w, https://glassbalkan.com/wp-content/uploads/2026/08/download-2026-08-17T101250.841.jpg 1499w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>



<p class="wp-block-paragraph"><strong>BIPV cells were incorporated near the top of the sphere</strong>, where modelling was used to maximize exposure to the sun. The design-stage energy model predicted approximately <strong>81,056 kWh of electricity generation per year</strong>, equivalent to around <strong>2.21% of total energy demand</strong>.</p>



<p class="wp-block-paragraph">The upper portion of the sphere also incorporates <strong>two wind turbines</strong>. The form of the opening was extensively modelled and tested with wind engineers to capture Astana&#8217;s predominant southwest winds while responding to the city&#8217;s harsh winter climate. The turbines were predicted to generate approximately <strong>52,700 kWh annually</strong>.</p>



<p class="wp-block-paragraph">The technical achievement of Nur Alem lies in the relationship between its <strong>geometry, glass fabrication and building performance</strong>.</p>



<figure class="wp-block-image alignfull size-large"><img loading="lazy" decoding="async" width="1024" height="682" src="https://glassbalkan.com/wp-content/uploads/2026/08/img.jpg" alt="" class="wp-image-24158" srcset="https://glassbalkan.com/wp-content/uploads/2026/08/img.jpg 1024w, https://glassbalkan.com/wp-content/uploads/2026/08/img.jpg 300w, https://glassbalkan.com/wp-content/uploads/2026/08/img.jpg 150w, https://glassbalkan.com/wp-content/uploads/2026/08/img.jpg 768w, https://glassbalkan.com/wp-content/uploads/2026/08/img.jpg 332w, https://glassbalkan.com/wp-content/uploads/2026/08/img.jpg 664w, https://glassbalkan.com/wp-content/uploads/2026/08/img.jpg 688w, https://glassbalkan.com/wp-content/uploads/2026/08/img.jpg 1044w, https://glassbalkan.com/wp-content/uploads/2026/08/img.jpg 240w, https://glassbalkan.com/wp-content/uploads/2026/08/img.jpg 600w, https://glassbalkan.com/wp-content/uploads/2026/08/img.jpg 1280w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>



<p class="wp-block-paragraph">Its façade combines double-curved insulating glass, low-E solar-control technology, ceramic frit, integrated shading, BIPV and renewable-energy systems within a single architectural envelope. Even the <strong>horizontal curtain-wall mullions</strong> contribute to the building&#8217;s environmental strategy, incorporating radiant heating tubes, LED lighting and a <strong>BMS-controlled shading system</strong>.</p>



<figure class="wp-block-pullquote"><blockquote><p>Source: <a href="https://www.smithgill.com/work/kazakhstan_pavilion_science_museum/" rel="nofollow noopener" target="_blank">Adrian Smith + Gordon Gill Architecture</a> with additional information added by <strong>Glass Balkan</strong></p></blockquote></figure>



<p class="wp-block-paragraph"></p>
<p>The post <a rel="nofollow" href="https://glassbalkan.com/news/nur-alem-the-engineering-behind-astanas-35000-m%c2%b2-glass-sphere/">Nur Alem: The Engineering Behind Astana’s 35,000 m² Glass Sphere</a> appeared first on <a rel="nofollow" href="https://glassbalkan.com">GlassBalkan</a>.</p>
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