NUTEC Bickley has recently completed the manufacturing of a bespoke drop-bottom furnace designed specifically for the demanding heat treatment process of aluminium castings.
This advanced piece of equipment is slated for installation and commissioning at a facility operated by a leading multinational power solutions corporation, further solidifying NUTEC Bickley’s reputation as a reliable partner in the metals industry.
This custom-engineered furnace utilizes an indirect gas-fired heating system incorporating radiant tube burners. The complete solution encompasses more than just the furnace itself, including a motorized quench tank, a robust rail system, a sophisticated movement system, and a comprehensive load/unload platform equipped with an elevator device. This integrated design ensures streamlined operation and optimal efficiency in the heat treatment process.
The furnace boasts a generous load capacity of 123cm wide x 91cm high x 358cm long, capable of accommodating up to three baskets simultaneously. This allows for processing approximately 1635kg of aluminium parts per cycle, significantly contributing to throughput and productivity for the end user.
Given the specialized nature of the heat treatment process, this furnace incorporates a single temperature control zone for precise and consistent heat distribution. It typically operates at a temperature of 573°C, with a maximum operating temperature of 580°C. To ensure the integrity of both the product and the furnace insulation, a dedicated upper limit temperature controller is integrated into the system, providing a critical layer of protection against overheating.
Arturo Arechavaleta, NUTEC Bickley’s VP, Metal Furnaces, commented on the project, stating: “Efficient and effective solution heat treatment is a vital part of the aluminium casting process, and we are delighted to have been chosen to provide a key component to a highly prestigious customer in the industry. This is the fifth NUTEC Bickley furnace ordered by this brand leader.”
This project highlights NUTEC Bickley’s commitment to providing tailored solutions that meet the unique needs of its clients. By delivering a robust, efficient, and custom-designed furnace, NUTEC Bickley continues to demonstrate its expertise and leadership in the design and manufacture of thermal processing equipment for the metal industry. The successful completion of this project further strengthens the long-standing relationship between NUTEC Bickley and its valued customer.
Source:NUTEC Bickley with additional information added by GlassBalkan
